線材調(diào)直機如何正確快速調(diào)直線材說明書

How to correctly and quickly adjust the wire rod straightening machine

1調(diào)直機講解 Explanation of straightening machine

線材調(diào)直機分為兩組，三組和四組，每組有少輪組和多輪組之分。

Wire straightening machine is divided into two rollers , three rollers and four rollers, each rollers is divided into less  rollers  and more rollers  group.

少輪組 Less rollers

進線方向 feeding wire direction

多輪組More rollers

2線材一般都是盤料，想要達到調(diào)直效果，必須用調(diào)直機減掉線材應力，線材調(diào)直前要注意線材是順時針還是逆時針送線，在調(diào)直前要觀察調(diào)直機少輪組和多輪組位置，線材拱起方向是少輪組，為避免送線錯誤，請看下面示意圖。

The wire is generally coiled. In order to achieve the straightening effect, the wire stress must be reduced by the straightening machine. Before the wire straightening, pay attention to whether the wire is sent clockwise or counterclockwise. Before the straightening, observe the position of the less roller group and multi roller group of the straightening machine, and the arch direction of the wire is the less roller group. In order to avoid wire feeding error, please see the following schematic diagram.

1、調(diào)試前多輪組調(diào)直成一條直線。

 Before commissioning, multiple wheel sets shall be straightened into a straight line.

2、注意放料機放線方向，線材順時針旋轉(zhuǎn)的，線材拱起部分面向少輪組。

 Pay attention to the setting out direction of the discharging machine. When the wire rotates clockwise, the arched part of the wire faces the few roller group.

3、線材放置方向要看調(diào)直機少輪組方位，線材放反會導致線材不易調(diào)直。

The placing direction of the wire rod depends on the orientation of the few rollers group of the straightening machine. The reverse placing of the wire rod will make it difficult to straighten the wire rod.

多輪組保持水平

Keep the multi wheel set horizontal

通過少輪組壓找，起到調(diào)直作用

Through the pressure finding of the few wheel group, it plays the role of straightening

線材 wire rod

線材初始應力為弧線

The initial stress of wire rod is arc

3.調(diào)直機結(jié)構(gòu)組成和調(diào)直原理

Structure composition and straightening principle of straightening machine

1

進線方向：feeding direction

第一組： first group

第二組： second group

第三組：third group

一組和三組組件使用方法：①組多輪組在調(diào)整為一條水平直線后，穿入線材，用少輪組壓線材拱起部分，壓緊少輪組，穿過整個調(diào)直機后，③組下方兩個少輪組稍微用力壓緊，用來抵消因為①組調(diào)直機部分未調(diào)直線材應力，③組最左側(cè)兩個輪同時向下（左）和同時向上（右）可以調(diào)整線材向下（左）和向上（右）的方向。

 Usage of the first group and the third groups of components: ① after adjusting the multi rollersgroup into a horizontal straight line, feeding the wire rod, press the wire rod arched part with the few wheel rollers, and press the few roller group. After passing through the whole straightening machine, press the two few roller groups under other group ③ slightly to offset the stress of the straight line material in the part of group ① straightening machine, ③ The two leftmost rollers of the group can adjust the downward (left) and upward (right) directions of the wire at the same time.

同時向下adjust wire roller down at same time
進線方向 feeding wire direction
線材向下 wire down
稍微用力 Use a little force
用力壓緊Press hard

線材向上 wire up

同時向上 up at same time
稍微壓緊 tight slightly
用力壓緊 tight stictly
進線方向 wire feeding direction

中間輪組一般用力較小，少輪組壓多輪組（適度用力），最左側(cè)兩個輪組同時向上或者向下會引導線材向上或者向下。

The force of the middle rollerl group is generally small, and the less rollers group presses the more rollers group (moderate force). The two roller groups on the leftmost side will guide the wire up or down at the same time.

2組左側(cè)兩個輪組同時向下，線材向下(黃色)

Two sets of left rollers wheel sets are downward at the same time, and the wire is downward (yellow)
線材向上 Wire up
線材向下Wire down
2組左側(cè)兩個輪組同時向上，線材向上(紫色)

The two  sets  of rollers wheel on the left side of the two sets are upward at the same time, and the wire is upward (purple)

4線材調(diào)直要根據(jù)線徑和線材硬度適度調(diào)整壓緊程度。另外一定要分清進線方向以免導致調(diào)直時間過長。希望通過講解能夠幫助到您，能夠快速解決線材調(diào)直問題。

The wire rod straightening shall be properly adjusted according to the wire diameter and wire rod hardness. In addition, be sure to distinguish the incoming line direction, so as not to cause too long straightening time. I hope the explanation can help you and quickly solve the problem of wire straightening.